Lesson 2 of 6

Calculate a complete stirrup cutting length

Move from concrete size to covered perimeter, bend deduction, hook allowance and the final rounded cutting length.

  1. 1Bring the rectangle inside the concrete
  2. 2Account for all five bends
  3. 3Add two hook allowances
  4. 4Finish the whole chain
  5. 5Your turn
Drawing deskDimensions · mm
230mm width450mm depth · 20mm cover
20mm cover
Drawing deskDimensions · mm
230mm width450mm depth · 25mm cover
25mm cover
Drawing deskDimensions · mm
230mm width450mm depth · 40mm cover
40mm cover

Learn · Part 1

Bring the rectangle inside the concrete

Change cover and watch the working perimeter change.

20mm cover

1,200 mm perimeter

A = 230 − 2 × 20 = 190mm; B = 450 − 2 × 20 = 410mm. Perimeter = 2(A + B).

25mm cover

1,160 mm perimeter

A = 230 − 2 × 25 = 180mm; B = 450 − 2 × 25 = 400mm. Perimeter = 2(A + B).

40mm cover

1,040 mm perimeter

A = 230 − 2 × 40 = 150mm; B = 450 − 2 × 40 = 370mm. Perimeter = 2(A + B).

Drawing deskDimensions · mm
Three 90° corners · two 135° hook bends

Why a bend is a deduction

90° Outside measurementSteel centreline

The curve cuts inside the imaginary sharp corner. The outside measurements count more length than the bar needs.

90° bend: deduct 2d = 16 mm

1 corners + 0 hook bends counted. Green marks show the bends included so far.

Schematic geometry. Deductions follow the course convention; they are not measured from this picture.

1 bend
Drawing deskDimensions · mm
Three 90° corners · two 135° hook bends

Why a bend is a deduction

90° Outside measurementSteel centreline

The curve cuts inside the imaginary sharp corner. The outside measurements count more length than the bar needs.

90° bend: deduct 2d = 16 mm

2 corners + 0 hook bends counted. Green marks show the bends included so far.

Schematic geometry. Deductions follow the course convention; they are not measured from this picture.

2 bends
Drawing deskDimensions · mm
Three 90° corners · two 135° hook bends

Why a bend is a deduction

90° Outside measurementSteel centreline

The curve cuts inside the imaginary sharp corner. The outside measurements count more length than the bar needs.

90° bend: deduct 2d = 16 mm

3 corners + 0 hook bends counted. Green marks show the bends included so far.

Schematic geometry. Deductions follow the course convention; they are not measured from this picture.

3 bends
Drawing deskDimensions · mm
Three 90° corners · two 135° hook bends

Why a bend is a deduction

135° Outside measurementSteel centreline

The curve cuts inside the imaginary sharp corner. The outside measurements count more length than the bar needs.

135° bend: deduct 3d = 24 mm

3 corners + 1 hook bends counted. Green marks show the bends included so far.

Schematic geometry. Deductions follow the course convention; they are not measured from this picture.

4 bends
Drawing deskDimensions · mm
Three 90° corners · two 135° hook bends

Why a bend is a deduction

135° Outside measurementSteel centreline

The curve cuts inside the imaginary sharp corner. The outside measurements count more length than the bar needs.

135° bend: deduct 3d = 24 mm

3 corners + 2 hook bends counted. Green marks show the bends included so far.

Schematic geometry. Deductions follow the course convention; they are not measured from this picture.

5 bends

Learn · Part 2

Account for all five bends

Tap through three corners and two hook bends. Start from the worked 25mm cover case.

1 bend

1,144 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 1 of 5 bends counted: subtract 16mm in total. This intermediate value is not a cutting length.

2 bends

1,128 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 2 of 5 bends counted: subtract 32mm in total. This intermediate value is not a cutting length.

3 bends

1,112 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 3 of 5 bends counted: subtract 48mm in total. This intermediate value is not a cutting length.

4 bends

1,088 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 4 of 5 bends counted: subtract 72mm in total. This intermediate value is not a cutting length.

5 bends

1,064 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 5 of 5 bends counted: subtract 96mm in total. This intermediate value is not a cutting length.

Drawing deskDimensions · mm
Three 90° corners · two 135° hook bends

One hook, ten bar diameters

d = 6 mm. The two green ends are the hooks. A larger bar needs a longer hook allowance.

Hook allowance, laid straight 10 equal spaces = 10d

10 × 6 = 60 mm · Use 75 mm at each end

60 mm is below the 75 mm minimum, so the 6 mm bar uses 75 mm at each end. The dashed extension shows the extra allowance.

6mm bar
Drawing deskDimensions · mm
Three 90° corners · two 135° hook bends

One hook, ten bar diameters

d = 8 mm. The two green ends are the hooks. A larger bar needs a longer hook allowance.

Hook allowance, laid straight 10 equal spaces = 10d

10 × 8 = 80 mm · Use 80 mm at each end

10d exceeds the 75 mm minimum here. Both hooks use this allowance before bend deductions.

8mm bar
Drawing deskDimensions · mm
Three 90° corners · two 135° hook bends

One hook, ten bar diameters

d = 10 mm. The two green ends are the hooks. A larger bar needs a longer hook allowance.

Hook allowance, laid straight 10 equal spaces = 10d

10 × 10 = 100 mm · Use 100 mm at each end

10d exceeds the 75 mm minimum here. Both hooks use this allowance before bend deductions.

10mm bar

Learn · Part 3

Add two hook allowances

Compare diameters. The minimum keeps a small bar’s hook from becoming too short.

6mm bar

150 mm for two hooks

Each 135° hook uses 10d, with a 75mm minimum: 75mm per end. This is the allowance before bend deductions.

8mm bar

160 mm for two hooks

Each 135° hook uses 10d, with a 75mm minimum: 80mm per end. This is the allowance before bend deductions.

10mm bar

200 mm for two hooks

Each 135° hook uses 10d, with a 75mm minimum: 100mm per end. This is the allowance before bend deductions.

Learn · Part 4

Finish the whole chain

Return to the 8mm worked example. Round once, after both hooks are included.

Before rounding

1,224 mm before rounding

1160 − 96 + 160 = 1224mm. The arithmetic is complete; rounding remains.

Final cutting length

1,220 mm cutting length

Round to the nearest 10mm, with halfway values rounded up. Only the final cutting length goes into the schedule.

Apply what you learned

Your turn.

Your turn: 300 × 500mm beam, 30mm cover, 10mm bar, two 135° hooks. What is the final cutting length?

See the worked solution

Perimeter 1360 − deductions 120 + hooks 200 = 1440mm → 1440mm.

Answer: 1440 mm.

Lesson notes & reference

Worked exampleThe worked 230 × 450mm beam needs a 1220mm stirrup cutting length.

Your starting point

Use the drawing inputs from Lesson 1: a 230 × 450mm beam, 25mm cover, 8mm stirrup and two 135° hooks.

Read the complete lesson

1. Bring the rectangle inside the concrete

Change cover and watch the working perimeter change.

20mm cover · 1,200 mm perimeter

A = 230 − 2 × 20 = 190mm; B = 450 − 2 × 20 = 410mm. Perimeter = 2(A + B).

25mm cover · 1,160 mm perimeter

A = 230 − 2 × 25 = 180mm; B = 450 − 2 × 25 = 400mm. Perimeter = 2(A + B).

40mm cover · 1,040 mm perimeter

A = 230 − 2 × 40 = 150mm; B = 450 − 2 × 40 = 370mm. Perimeter = 2(A + B).

2. Account for all five bends

Tap through three corners and two hook bends. Start from the worked 25mm cover case.

1 bend · 1,144 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 1 of 5 bends counted: subtract 16mm in total. This intermediate value is not a cutting length.

2 bends · 1,128 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 2 of 5 bends counted: subtract 32mm in total. This intermediate value is not a cutting length.

3 bends · 1,112 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 3 of 5 bends counted: subtract 48mm in total. This intermediate value is not a cutting length.

4 bends · 1,088 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 4 of 5 bends counted: subtract 72mm in total. This intermediate value is not a cutting length.

5 bends · 1,064 mm intermediate

Outside leg dimensions meet at imaginary sharp corners. The steel follows a rounded centreline inside them, so adding the outside legs overcounts the cutting length. Deduct 2d for each 90° corner and 3d for each 135° hook bend under this course’s convention. 5 of 5 bends counted: subtract 96mm in total. This intermediate value is not a cutting length.

3. Add two hook allowances

Compare diameters. The minimum keeps a small bar’s hook from becoming too short.

6mm bar · 150 mm for two hooks

Each 135° hook uses 10d, with a 75mm minimum: 75mm per end. This is the allowance before bend deductions.

8mm bar · 160 mm for two hooks

Each 135° hook uses 10d, with a 75mm minimum: 80mm per end. This is the allowance before bend deductions.

10mm bar · 200 mm for two hooks

Each 135° hook uses 10d, with a 75mm minimum: 100mm per end. This is the allowance before bend deductions.

4. Finish the whole chain

Return to the 8mm worked example. Round once, after both hooks are included.

Before rounding · 1,224 mm before rounding

1160 − 96 + 160 = 1224mm. The arithmetic is complete; rounding remains.

Final cutting length · 1,220 mm cutting length

Round to the nearest 10mm, with halfway values rounded up. Only the final cutting length goes into the schedule.

The schedule you’re building toward

The same worked example throughout the course: three identical beams, with three bottom and three top main bars in each.

230 × 450mm beams · 4,000mm clear span · 25mm cover
BarShapeDiaCutting lengthBars per memberTotal barsTotal lengthWeightNotes
S1 Stirrup · rectangular, 135° hooks 8mm 1220mm 27 81 98.82m 39.04kg Uniform centres; no zones
B1 Bottom main · straight 16mm 5500mm 3 9 49.50m 78.22kg Straight anchorage at both ends
T1 Top main · straight 16mm 5500mm 3 9 49.50m 78.22kg Straight anchorage at both ends

Total steel: 195.48kg. Worked quantities exclude wastage. Main bars assume straight anchorage fits each support; use the actual structural detail for a project.

One stirrup is useful. How do spacing and repetition turn it into a steel quantity for the job?

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